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I have a youtube channel with over 1000 Project Videos!
Hi, Thanks for visiting my website. My name is Will and if you have questions
or would like to
contribute projects or ideas you can contact me
In this part of the tutorial we begin the work on the globe by selecting a mold and then creating the plaster shell. Part 1 (the beginning) of this tutorial is here
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This part of the project proved to be quite tricky for me. I needed to make a globe that is about 24 inches in diameter. It had to be strong but light. So how do I do this? I figured that plaster cloth would be perfect for the shell. But what would I use as the mold to put the plaster cloth on? I needed a big ball that is about 24 inches in size. So, I bought something called a Wubble. It is a currently popular blow up ball. And it has a very adjustable size so I could just inflate it to the size I want. The Amazing WUBBLE Bubble Ball - Looks like a bubble, plays like a ball! Blue
But.... It was too soft. It doesn't hold it's spherical shape under and pressure. It compresses and distorts. Next! That when I hit on those exercise balls. The kind you see in the gym. They are inflated and they are pretty firm. I inflated it and it was perfect. Just the size I needed and nice and firm. It will hold all the various arts and crafts materials without distorting much. Gold's Gym 65 cm Anti-burst Body Ball
I inflated it up to the size I needed.
Perfect! It might seem a little small but remember that between the ball and that outer ring we have to fit two gimbals.
Now let's make the shell of the globe. I do it with a product called Plaster Cloth. This is a cloth that has plaster embedded in it. You dip the cloth in water and it activates. Then place it on the globe. As it dries it hardens. I did three layers. I will show you more of this. And I ended up using over 5 pounds of the plaster cloth. This is why I strengthened the stand by adding plywood - the weight of the plaster cloth!
Activa Rigid Wrap Plaster Cloth, 5-Pound
An important point to remember when working with plaster cloth as in with paper mache is that you over lap all the pieces. This will create a strong shell. The rule of thumb is to overlap pieces by thirds. The new piece you put on overlaps a current piece by a third. I covered the whole globe then let it dry overnight. Then I did a second layer.
Once that second layer dried I did a third and final layer of plaster cloth. But this time I used smaller pieces of the cloth and paid much more attention to making a smooth surface.
I let that final coat dry and the globe looks fantastic.
We are ready to start turning it into a world. (continue)
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