Lets Make Something banner



Youtube graphic
I have a youtube channel with over 750 Project Videos!

Hi, Thanks for visiting my website. My name is Will and if you have questions
or would like to
contribute projects or ideas you can contact me Will

Make a Medieval Mace (A Morningstar)

In this tutorial we make a medieval mace for show and for fun. And we make it pretty safe. The ball on the end is foam and the spikes are sponge. This way nobody actually gets hurt.

You just need a few materials for this project and I show you various alternatives if you don't have the materials that I use.

This project also comes with a video. It is at the bottom of the page.

Will has a youtube channel with over 700 videos on projects you can make. Check it out right here



This is the mace that we make in this tutorial.

A medieval mace


I also show you some alternate techniques to making a mace using other supplies like newspapers and masking tape. Here are the three maces I make. The top one is this tutorial. And the second two show some variations including using masking tape and newspaper to make the ball of the mace.

Note that typically a mace like this has just a spherical head for percussion against enemies armor. When we add spikes to it we call it a "morningstar" mace. Those spikes could also penetrate armor.


Three Maces


Earn a Certificate of Contribution!


If you make this project email me a picture! I will email you a certificate of contribution from stormthecastle.com You can print it up and hang it on the wall.




Would you consider a donation of $1 to support my work? Paypal makes it very easy and safe. Click here to donate $1 - Every little bit helps Will to keep making great tutorials and projects. Thanks!



Materials and Tools:

  • 1 Styrofoam Ball (5" diameter)
  • 2- foot length of 1" diameter wooden dowel
  • A piece of leather or vinyl for the handle (optional)
  • 1" thick upholstery foam for the spikes
  • Paints: Black, Silver and Gold
  • Optional. You can use masking tape and newspaper to make the head of the mace rather than buy a styrofoam ball
  • Hot glue gun and glue (Or some other type of general purpose glue)


Parts of the mace


One Inch Dowel

The handle of the mace is one inch wide wooden dowel. I bought it at a home improvement store for about a dollar. You will need a twenty inch length.






Styrofoam BallI bought the styrofoam ball in an arts and crafts store. It is five inches in diameter and this is the exact one and exact brand that I bought. Floracraft styrofoam ball 5"

They are available in a lot of different sizes and for the very big mace that I made it is a ten inch styrofoam ball.



High Density Foam

The foam I used to make the spikes is high density faom. It is the kind of stuff that is inside a couch or a chair. I like it because it is firm enough for spike making but soft enough for safety. No need to worry if you don't have this. Just cut open your couch and take a piece. LOL! I am just kidding. Don't do that. You can improvise something else. You can even make cardboard spikes if you need to.




Alternate Materials

Some alternative building materials you can use are a piece of pvc pipe for the handle or newspaper and masking tape for the ball head of the mace.






NextOkay, Let's make the mace (continue)

Or watch the video tutorial here


Medieval Spiked Iron Ball Mace

Smash your enemies to bits with this authentic spiked ball mace! Designed with a sturdy wooden handle built around a strong iron shaft and welded spike and ball head, this mace is designed to withstand any impact you may choose to make with it. Cast Iron. Steel Shaft. Leather and Wood Handle. 21" long. 6lbs.


Weapon: A Visual History of Arms and Armor

A spectacular visual guide to the epic 4,000-year history of weaponry, created in association with the Smithsonian Institution.

Weapon: A Visual History of Arms and Armor tells this epic story of the entire spectrum of weaponry through stunning photography and authoritative coverage, from the stone axes of the earliest warfare to the heavy artillery of today's armies. Take a journey through the centuries, from the Viking sword to the Baker rifle to the AK-47, as you explore the forms and functions of the greatest arms of all time, the warrior types that changed history, and the weapons that changed the face of warfare. Richly detailed catalogs showcase many weapons at their actual size, outlining the timeframe, weight, size, and country of origin to create a comprehensive profile of each.

Now revised and updated to include brand-new content and expanded sections on cannons and modern guns, Weapon: A Visual History of Arms and Armor provides a stunning overview of the tools that have been at the cutting edge of history, determining the rise of kingdoms and the fall of empires


Sign up for my newsletter!

Do you like making projects and exploring a variety of hobbies?

Sign up for my free newsletter. I give you regular updates on hobbies and projects you can make. it is totally free and I don't share your email with anybody.