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Make the Conan sword Part 2

Okay! Let's make the handle section and put the sword together.

 

Glue together those two sword lengths. Notice how it looks on the left end. This is perfect. This creates a sort of jigsaw puzzle that will allow us to create a strong bond to the handle.

 

Glue the blade halves together

There will be a little bit of mis-match around the edges of this two piece stack. You can smooth it out by trimming it with a knife and sandpapering it.

Sand the edges for smoothness

 

Now let's make the handle assembly

 

To make the handle we use the three sheets of the template that have the handle pieces.

 

The handle pages in the template

 

Each sheet has the parts for a handle. Take this one sheet at a time. Cut out the two parts that make up the handle and tape them together.

One of the handle templates

 

assemble the handle template

Trace them onto your scraps of foamboard.

Trace the template

 

You should end up with four handle pieces like this. One with a triangular notch, one with a pyramidal notch and two of the template that kind of looks like a bat!

 

The four handle pieces

 

Now glue these pieces to the blade assembly.

1

Assembly step 1

 

2

Assembly step 2

 

Finish off the assembly with the bat shaped handle pieces. Glue one on top and glue the other on the bottom.

Assembly step 3 and 4

 

ContinueContinue with the tutorial